Mustang Fuel Injector Overview

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If your Mustang is running rough or idling poorly, it could be starving for fuel because of dirty (clogged) injectors. A brand new set of direct fit replacements are the perfect solution to this problem. If you’ve made a number of performance modifications to your Pony in a quest for more horse power, it may be time to upgrade to a set of larger fuel injectors to feed your beast.

Mustang Fuel Injector Overview

Mustang Fuel Injectors

Fuel Injectors, as the name suggests, are responsible for injecting the fuel into your Mustang’s engine. A fuel injector atomizes the fuel by forcibly pumping it through a small nozzle under high pressure into the combustion chamber where it is ignited. This atomization allows the fuel to burn more completely, releasing all its potential energy, which translates into better fuel economy and more power.

Mustang Injector Flow Rates

As stated above, fuel injectors are under pressure, which is known as flow rate. A fuel injector’s flow rates are measured in “pounds per hour” and are available in different sizes depending on application. AmericanMuscle carries fuel injectors ranging from 19 lb/hr up to 120 lb/hr, but you never want to upgrade your Mustang’s fuel injectors to a larger size unless it is absolutely necessary. Too large a fuel injector will cause your engine to run rich, which will actually cause you to lose power. Bigger is not always better.

The basic formula for calculating the correct size fuel injector for your Mustang is listed below:

Injector Flow Rate (lb/hr) = (Engine HP) x (BSFC) / (Number of Injectors) x (Injector Duty Cycle)

*Engine Horsepower (a.k.a. brake horsepower) is measured at the flywheel, NOT at the rear wheels.

*BSFC (Brake Specific Fuel Consumption) represents how much fuel (in lb) that’s required per hour per each brake horsepower the engine produces. BSFC is usually a number between 0.4 and 0.7 for gasoline engines. BSFC can be estimated but for best results, the actual number measured on a Dyno should be used.

  • • For naturally aspirated engines, estimate the BSFC to be 0.4 to 0.5

  • • For nitrous engines, estimate the BSFC to be 0.5 to 0.6

  • • For forced induction, estimate the BSFC to be 0.6 to 0.7

*Injector Duty Cycle refers to how long the injector needs to be open (flowing fuel) in order to supply the required amount of fuel. If the injector has a 100% duty cycle, it means it is open all the time injecting fuel whether the valves are open or closed. This will cause unburned fuel to be blown past the exhaust valve or to be poorly atomized, which results in poor combustion, loss of fuel economy and power. Because of this, it’s generally recommended to select an injector with a high flow rate that does not exceed an 85% (0.85) duty cycle.

Example: A 300HP naturally aspirated V8 Mustang requires what size fuel injector?

Injector Flow Rate = 300 (HP) x 0.5 (BSFC) / 8 (Number of injectors) x 0.85 (duty cycle)

The Injector Flow Rate would equal 22.05 lb/hr or 24 lb/hr, rounding up to the next popular injector size available.

Types of Fuel Injector Body Styles

Fuel Injector Body Style

Fuel injectors are available in (3) distinct body styles: EV1, EV6 and EV14. The EV1 and EV6 injectors are commonly referred to as “long”, where the EV14 is known as “medium”.

Connector Style

There are (2) types of electrical harness connectors used on fuel injectors: USCAR and Jetronic/Minitimer (a.k.a. Bosch/Amp). The USCAR is a rounded, square shape and the Jetronic/Minitimer is a rounded, rectangular shape.

What Fits What?

As any Mustang owner knows, Ford loves to make changes to their vehicles on every model year from interior styling to what nuts and bolts are needed to hold it altogether; unfortunately, fuel injectors are not immune from these changes. This can be very confusing when working on your own Mustang so here is a list of what type of fuel injectors Ford used throughout the generations:

 

Fuel Injector Connection Types

EV1 (Jetronic/Minitimer) is used in:

• 1987-2004 LX 5.0, GT, Bullitt

• 1994-1998 V6


EV6 (USCAR) is used in:

• 1999-2004 V6

 • 2005-2010 GT

• 1999-2001 Cobra

• 2003-2004 Cobra

• 2003-2004 Mach 1


EV14 (USCAR) is used in:

• 2005-2010 V6

• 2011-2013 GT

• 2007-2012 GT500

Injector Conversion Kits For Mustangs

In the event you’re using a custom or aftermarket harness, there are conversion kits available that allow you to convert your connectors from Jetronic/Minitimer to USCAR and reversely from USCAR to Jetronic/Minitimer. These are great for engine swaps and hot rod builds.

To Upgrade or not to Upgrade?

Hopefully this article has taken some of the mystery out of fuel injectors and will help you make a more informed decision when it comes time to replace or upgrade your Mustang’s injectors. If your Mustang is bone stock or has minor bolt-ons like a Cold Air Intake, Under-drive Pulleys or a Catback Exhaust, the original factory size fuel injectors are perfect for these applications. If you’re running a forced induction setup or your engine is heavily modified, you’ll need to use the formula listed above to find the correct size fuel injectors needed for your application.

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