Read This Pre-installation Guide Before Installing Kit !!!!!!!
Ford 4.6L and 5.4L 3-valve engine cam phasers, how they work, their limitations, and how COMP uses them for making more power
What are cam phasers?
Ford’s cam phasers are specially designed, computer controlled cam gears that have the ability to adjust camshaft position while the engine is running. They are used on all 2005 and newer, 3-valve Ford modular engines. Since the modular engine uses two camshafts, one for each side of the engine, two cam phasers are used per engine.
How do they work?
Engine oil is pressure fed through a series of passageways in the cylinder heads and camshafts, out to the cam phasers. The engine computer controls a pair of solenoids that adjust this oil flow into, and out of, a series of chambers inside the cam gears. Located inside these chambers are vanes, attached to a free-floating central hub. The hubs are directly attached to the camshafts, and as oil is allowed into and out of these chambers, the position of the cam can be retarded up to 60 crankshaft degrees.
Why did Ford put them in the engine?
Ford’s primary reason for using cam phasers was to increase the engine’s efficiency by reducing its pumping losses. Basically, when the cams are retarded 20-40 degrees, during part throttle engine operation, it takes less power to turn the engine over. This helps to increase the engine’s fuel efficiency, but an additional power benefit is also realized by being able to position the camshafts for maximum power, regardless of what rpm the engine is running at. This results in an engine that makes more torque and horsepower and extends the high rpm power-band by an additional 800-1000 rpm.
Why should I modify the cam phasers with COMP’s limiter kit?
If there is a downside to the cam phasers as designed by Ford, it is that they have such a wide range of movement. Since the cams can theoretically be retarded by up to 60 degrees, there is very little piston to valve clearance in the engine. This minimal piston to valve clearance limits us to fairly small cam profiles with very little overlap; not the best for making maximum power or achieving an aggressive idle sound.
What does COMP’s cam phaser limiter kit do?
COMP’s Cam Phaser Limiters replace a plate on the back side of the factory cam phaser. These limiter plates are made with posts that extend into the cam gear’s oil chambers. These posts take up excess volume that would normally be used by the factory cam gear for movement. By installing COMP’s cam phaser limiters, the cam design window opens up, allowing you to install big, powerful camshafts with safe piston to valve clearances. At the same time, by keeping up to 20 degrees of movement available, all of the wide-open throttle benefits of the cam phasing can still be retained. The normal maximum retard the cams see at wide-open throttle is only around 9 degrees with factory programming.
Why can’t I just reprogram the ECU to limit cam phaser movement?
Since Ford’s factory engine computer is fully programmable, the question arises as to why you can’t simply program in the limits and not bother with mechanically limiting the cam phasers. Theoretically you could do that, but a problem arises if something happens that would cause the engine’s rpm to shift faster than the cam phaser controls can react to. For example, if you ever missed a shift, broke a driveline part, did a clutch dump on a sticky set of slicks, or anything that could for a split second cause the cam phasers to get out of their programmed limits, the valves could crash into the pistons. By mechanically limiting the maximum movement of the cam phasers, total engine safety is assured when running big performance cams in these engines.
Do I have to reprogram my engine’s computer after installing COMP’s Cam Phaser Limiter Kit?
Yes, you MUST have your engine’s computer reprogrammed for the engine to operate properly after installing the cam phaser limiters. The Ford factory computer does a diagnostic sweep test of the cam phasers upon start-up. If the computer cannot get the cam phasers to reach their programmed maximum limit, an error mode occurs. The engine will continue to run, but the cam phasers will not function properly. The guidelines for reprogramming are simple; just make sure that the maximum retard amount entered for any of the cam phaser tables in your tuning software does not exceed 20 degrees.
What camshaft profiles has COMP developed to work with the Cam Phaser Limiter Kit?
The Cam Phaser Limiter Kit unlocks the door to safely use much more powerful camshaft grinds. COMP Cams® spent a tremendous amount of engine dyno time testing and developing these designs for maximum power, torque and reliability. Three stages of cams are currently available for naturally aspirated engines, as well as an additional three stages of cams specifically designed for blower equipped engines. Along with these premier camshaft sets, a complete line of valve springs and retainers are available that round out the matched performance package.
Note: These instructions give a very basic overview of what is required to install the COMP Cams® Ford 3Valve Cam Phaser Limiters. They in NO WAY replace the VERY specific factory instructions for removing and replacing the camshafts. Failure to follow the specific factory recommended instructions for removal and replacement of the camshafts during the installation of these cam phaser limiters can lead to incorrectly timed camshafts and result in engine damage.
Step 1: We are going to show you the installation basics on the passenger side of the engine; simply repeat the same procedure on the driver’s side of the engine.