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How to Install a Roush Body Kit on your 2005-2009 (GT) Mustang

Installation Time

1 days

Roush Performance Products

TPO/ABS Body Styling Components

Prep and Paint Instructions


Prior to beginning this process we suggest that you pre-fit all body components to your vehicle to assure they fit correctly.


Body Styling Component Prep Instructions

1 Sand parting line with a DA Sander and 240 grit sandpaper

2 Sand A&B surfaces with a DA Sander and 320 grit sandpaper.

3 Sand A&B surfaces with a DA Sander and 400 grit sandpaper.

4 Sand ENTIRE part using wet 3M Ultra fine hand pad or hand sand with 400 grit sandpaper. PAY ATTENTION TO AREAS THAT CONTACT THE BODY.

5 Inspect surface quality

6 Identify any surface flaw and refinish first using no sandpaper less than 800 grit. Fill small defects as needed and repeat.

7 Finish finessing and inspect prior to painting.

Body Styling Component Painting Instructions

1. Follow the DuPont Chromosystem painting process available from your local paint supplier.

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