ZEX Mustang Wet Injected Nitrous System ZEX-82023 (86-04 V8)

ZEX Wet Injected Nitrous System (86-04 V8)

31 Reviews 17 Answers

Market Price $625.99 You Save 12% ($72.59)

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$553.40

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Item 30109
MPN# ZEX-82023

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Features, Video & Details

Gain Up to 125 HP.
Advanced, Precise Electronic Controls.
Throttle Position Sensor Activated.
Works with Stock Fuel Rails.
Includes 75, 100, and 125 Jets.
Fits 86-04 V8 Mustangs.

Product Resources

Customer Photos (37) Customer Reviews (31) Questions (28) & Answers (17)

Review & Installation Video

Review & Install Video

The Zex Wet Injected Nitrous System is for '86 to '04 V8's, and it's gonna be something that you should check out. If you are looking for affordable horse power hands from an easy to install complete nitrous kit that gives you a range of 75 to 125 horsepower jets for a stock or mildly modified car. This is designed to work with the stock fuel rails and the stock fuel system, so if you already have a lot of modifications you should really consider a fuel pump upgrade here because you are gonna wanna make sure that you are not gonna be starving your engine of fuel while you spraying.A lot of people say that nitrous offers you the best bang for your buck. If you are looking for a big horsepower increase there are a few different ways you can go with nitrous. This particular kit comes with 75, 100 and 125 jets. It's throttle position sensor activated and it's a wet system.This is a very comprehensive kit that comes with everything that you are gonna need for an easy, clean, and straight forward install that's well done with no corners cut. Gonna call this install a two out of three wrench in the difficulty meter since you do need some basic wiring knowledge to get it done. You can plan on spending about half a day in the garage.Before we really look at the specific kit further, I can start with a basic overview of a wet versus dry nitrous system just so you can make sure that a wet system like this one is gonna be the right choice for you. A wet nitrous system gets its fuel from a connection to the engines fuel system, in this case, it's gonna be the stock fuel rail. The fuel supply is directly fed to the nitrous nozzle. Now a dry nitrous system, on the other hand, injects the enrichment fuel or the additional fuel that you are gonna need to burn the extra oxygen that the nitrous is gonna give you through the engines own fuel injectors, not the nitrous nozzle. So looking at your jetting options right away with these kits since that's one of the main concerns here. This kit is gonna include 75 100 and 125 shot jets so you do a few different options when it comes to the jets but just so you know you can't go any lower than a 75 shot with this kit.Now if you are actually looking for something a little more than a 125 shot there are some other options like either of the nitrous express kits. Those options are gonna give you a 150 shot option. One thing that is different about this kit is that it includes a nitrous management unit. So the wet system connects to the fuel system and controls the amount of both fuel and nitrous through the management unit. Zex does this because they say that it helps to control the fuel atomization and ultimately the power that you are gonna gain. What's really nice about this is that the major components of this kit like the solenoid and the electronic throttle switch are contained in one enclosure which makes for a plug and play install. This means that you won't need a mounting bracket or you won't have to adjust the placement of your switch in order to make it work right since you won't be using a throttle arm activated micro switch. The way that this system works is through active fuel control that will automatically adjust to the nitrous fuel enrichment with bottle pressure. This is gonna help keep things safe when you are running nitrous and it's gonna give a little more engine protection.Now this system activates at wide open throttle, so the system is going to monitor the TPS voltage to make sure the nitrous is going to be introduced at the right time. You will have one wire that clips on to the TPS output voltage wire, and this is gonna read your TPS voltage signal and send it to a programmable electronic switch that then engages and disengages the system based off a predetermined voltage threshold. And when talking about fuel atomization, this system has an injector nozzle with a little bit of a different design. Two features of this nozzle are its fuel transfer tube and the fact that it's self-adjusting in a sense. The fuel transfer tube injects the enrichment fuel directly into the outer edge of the nitrous plume. The nitrous gas shields the fuel away from the tube atomizing it into a finer degree than other designs can. This technology helps with fuel distribution from cylinder to cylinder and ultimately offers a better engine protection. The transfer tube is also self-adjusting and meaning that it self-adjusts to the bottle pressure. The way that it works is that a vacuum is created as the nitrous is sprayed across the tube opening. As the bottle pressure goes up so does the gas speed and the vacuum level. The increase in vacuum pulls more fuel out of the nozzle which then helps to steer clear of going lean. Looking at the individual components of this kit, this is a big kit but it's gonna include everything that you need to get this installed. It's a 10-pound bottle but it will arrive to you emptied just so you guys know. You get your bottle clamps, the nitrous nozzle, your horse assemblies, fuel jets, a wiring harness, all of your hardware and fittings, and your switch cover.Like I said earlier this is system is used with the stock fuel rails and it needs fuel pressure to be at 40 psi. When it comes to price you can expect to play close to the $600 mark for this. A lot of people consider nitrous to be one of the best bang for your buck modifications when it comes to return on investment. How else can you add over 100 horsepower while only spending $600? Now the flip side of that is that it isn't a constant horsepower add but either way if you wanna compare the cost of this kit to your other options out there, this kit is less expensive. The nitrous express kits are a little bit more expensive but they do offer up to 150 shot if you are looking for a more than 125. Install wise this is a time-consuming instal but it's straight forward and not difficult as long as you can do some basic wiring. You will expect to spend about a half a day in the garage. I'm gonna call this a two out of three wrench in the difficulty meter. You are gonna need a handful of different tools and of course, wiring equipment as well so you can wire this up.I am gonna glaze over the details here just to give you guys an idea since we aren't going to show you guys a full instal, but there are step by step instructions that are gonna come with the kit. You will need to decide where to put everything. Mount the nitrous bottle, mount the nitrous delivery line under the car, mount the nitrous management unit, instal the nitrous nozzle, and wire everything up per the instructions. Once that is done you will need to program the activation switch, install the fuel delivery line, check both the fuel and the pressure lines, and check the fuel quality and ignition timing. Like I said it's just a basic overview, but that's what you are looking at instal wise. That's gonna wrap things up for the Zex Wet Injected Nitrous System for the '86 to '04 V8, and as always you can check out more online right here at americanmuscle.com.

Gain Up to 125HP. ZEX Wet Injected Nitrous Systems include 75, 100, and 125 shot jets that will get your Pony flying down the track faster than you ever thought possible for less money than you'd believe. It doesn't get cheaper to add that much power to your Mustang.

Advanced Electronic Control. ZEX's Wet Injected Nitrous system uses patented "Active Fuel Control" that automatically adjusts nitrous fuel enrichment with bottle pressure. The result is that your engine never runs too rich or too lean, preventing engine damage. Unlike other less expensive systems, the ZEX "Wet" nitrous systems activate at wide-open throttle using advanced electronics that monitor your engine's throttle position sensor voltage to ensure activation at precisely the right time. This makes using your nitrous system very easy and reliable.

Better Nitrous Delivery. Unlike "dry" nitrous systems which inject nitrous directly, ZEX Wet Nitrous Systems connect to your fuel system and controls the amounts of fuel and nitrous using their management unit. The result is better control, complete fuel atomization, and more power.

Application. This Zex Wet Injected Nitrous is designed for use on the 1986-2004 5.0 and 4.6 V8 Mustangs with the stock fuel rails. System requires a minimum fuel pressure of 40 PSI.

Technical Notes. Professional Installation recommended. Requires fuel pressure of 40 PSI.

Shipping Notes. This item ships ground only, expedite shipping is not available for this item

Fitment: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Details

CA Residents: Warning: California's Proposition 65

What's in the Box

Hardware included:

(1) Nitrous Management Unit
(1) 10 lb. Nitrous Supply Bottle (unfilled)
(1) Bottle Clamp (Short)
(1) Bottle Clamp (Long)
(2) Wet Nitrous Nozzle
(1) 24" -3AN Braid Hose Assembly
(1) 36" -4AN Hose Assembly
(1) 16' -4AN Braid Hose Assembly
(1) .026 N20 Fuel Jet
(1) .030 N20 Fuel Jet
(1) .034 N20 Fuel Jet
(1) .040 N20 Fuel Jet
(1) .046 N20 Fuel Jet
(1) .054 N20 Fuel Jet
(1) Arming Switch Wire Harness
(1) 10 ft. Red 18 Ga. Wire
(1) Switch Cover
(4) 5/16-18x1" Bolt
(4) 5/16-18 Nut
(4) 5/16 Flat Washer
(6) 8x1/2" Drill Tip/Phil Head
(1) 1/8-28 NPT Right Hand Tap
(1) 90 Degree -4AN Swivel Adapter
(1) 1/8 NPT Bulkhead Fitting
(1) Bulkhead Fitting Nut
(1) Fuel Tee Fitting
(1) -4AN to 1/8 NPT 90 Degree Fitting
(1) -4AN to 1/16 NPT Fitting
(1) Schrader Valve Core Tool
(2) Hose Clamp

Installation Info

Installation Time: (approx) 4 Hours

Difficulty Level:Mechanical expertise or professional installation required.

Installation Guides:

Manufacturer:
How to Install a Zex Wet Injected Nitrous System on Your 1986-2004 Mustang GT

Tech Specs

Nitrous Kit Specifications

Year/Model:	86-04 V8	Manufacturer:	Zex
Wet or Dry:	Wet	Included Jet Sizes:	75-125
Delivery System:	Nozzle	Bottle Size Included:	10lbs

Tech Guides:

Mustang Nitrous Systems Overview: Differences Between Wet and Dry Kits

Will it fit my Mustang?

Bullitt - 01
Cobra - 93, 94, 95, 96, 97, 98, 99, 00, 01, 03, 04
Cobra R - 93, 95, 00
GT - 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01, 02, 03, 04
LX - 87, 88, 89, 90, 91, 92, 93
Mach 1 - 03, 04
Other - 86

Fits V8's Only

Questions & Answers (28)

5 Top Rated Questions

safe for high mileage car Would it be safe to use this kit on a 03 mach 1 with 130,000 miles on it. I'd like to go faster but need my car for daily driving cant afford to rebuild a motor.

A properly maintained engine can handle the occasional weekend beating. Just as long as you don't use your "go-juice" every time your late to work....
LOL i have a 96 gt with 195,000 miles on it and i have the basic bolt ons, exhaust, 4.10's and a 75 shot of nitrous. its still holding up well and its alot quicker. i dont know if im going to move to the 125 because its my daily driver.
Usually ok as long as installed correctly. And is not a abused car that has problems. Be careful and understand things can go wrong even in newer cars.

Helpful (3) Show 2 more answers

Wet and dry ?

This would be a wet style system.

Helpful (0)

Is it safe to put it on a mustang gt 2001 stock ?

With a good tune, this would be okay to run low pressure yes.

Helpful (0)

Hi I own a 1998 mustang gt, my motor is a 4.6 v8 and it’s all stock, it has a pi head swap and I was wondering if this system Canrun a purge system ? And if so how would I set it up with this system, I am new to nitrous, and would a tuner from you guys work or would I use a timing light and do it myself.

The ZEX Wet Injected Nitrous System is capable of adding in a purge system. We recommend following the directions in the purge kit you select, as this can vary from kit to kit. With gains up to 100hp, a handheld tuner can be used with custom tunes, however over a 100hp shot will require a dyno tune. You are unable to make adjustments to the 4.6L with a timing light, as timing is controlled electronically via the PCM.

Helpful (0)

its tune required?

A tune will be needed for the ZEX Wet Injected Nitrous System and any other nitrous system.

Helpful (0)

Not finding an answer? Ask your question! Post Your Question

10 More Questions

with a 97 cobra 4.6 dohc with a 5 speed will the electronic management system shut the nitrous on and off when you shift gears. like when you let off to shift will it shut off then kick back in when you hit the throttle again. or do i need a window switch also. 1 answer

The ZEX Wet Injected Nitrous System will only be able to be active at wide open throttle, so letting off the throttle will disable the nitrous system until you go to wide open throttle again.

Helpful (0)

I keep seeing you have to run 40lbs fuel pressure. How is this achieved? Do I need a new fuel pump? Add a regulator? Fuel pump voltage booster? What is the easiest and cheapest way to do this? My car is a 95 5.0 with just an SR CAI, headers, cat delete, flowmasters, and msd coil. I want to run 100 hp jets. Thanks. 1 answer

To achieve the 40 pounds of fuel pressure the ZEX Wet Injected Nitrous System requires you would need a fuel pressure gauge and regulator. If you have any other questions or concerns feel free to call or chat in.

Helpful (0)

can you run this on a 97 cobra 4.6 dohc with the 5 spd, without the window, also with a 5 spd do you want to shoot nitrous in every gear or can you just use it like in 4th gear on the top end. im new to this so want to set it up right and not have any issues. i was thinking a 75 or 100 shot max. 1 answer

The ZEX Wet Injected Nitrous System will work on your 1997 Cobra. It is a good idea to run a window switch so you can dial into what RPM the nitrous is run at. We suggest reaching out to your tuner so that you can dial in exactly when it is the best time to have the nitrous engaged and how much to run.

Helpful (0)

I have a 2004 mustang gt with a vortex v1 my car was dyno'd at 411 crank 360 rwhp the car has 410 gearing svt fuel pump 47lb ford racing injectors 78 mm throttle body. My question can I run a 75 shot zen wet system with a supercharger 1 answer

It is possible to run a 75 wet shot ontop of that system but it would be unstable. It would be recommended to build the bottom end of the engine so that it would be able to handle that amount of power.

Helpful (0)

I currently have this set up on my car. Just wondering if anyone has added a purge kit and how it would be done? 1 answer

A purge can be used with the ZEX Wet Injected Nitrous System. A purge solenoid and kit like the Nitrous Outlet Purge Kit which I have provided a link for below would need to be ran in line with your nitrous solenoid. https://www.americanmuscle.com/nitrous-outlet-purge-kit.html

Helpful (0)

I have a Exedy Mach 350 stage 1 clutch in my 02 gt, with bolt ons. It is capable up to 430 lb ft of torque at the rear wheels, will a 100 shot put me over that and will I have to upgrade clutches? 1 answer

It would depend entirely on what bolt ons you have, and how much power your making. The most accurate way to check how much power you're making is to dyno the car.

Helpful (0)

Will this kit work with a carbeurated 302 ? 1 answer

The ZEX Wet Injected Nitrous System will only work with EFI Mustangs from 86-04

Helpful (0)

Can a window switch be used with this kit? 1 answer

A window switch is able to be used with this nitrous kit.

Helpful (0)

i have a GT 2000 with 135xxx miles, bolts ons are 78mm throttle body, long tube headers, under drive pulleys, k n full intake, i want to purchase stage 3 cams, will it be a good combination if i install the Wet Nitrous? 1 answer

A wet kit would be safer and it will certainly work with those other components with a proper tune.

Helpful (0)

Can I use this setup with my saleen supercharger. If so would I hook it up the same way. Or is there a different setup I would need to use?? 1 answer

Hi, You can use this ZEX Wet Injected Nitrous System with your saleen supercharger because this system connects to your fuel system via fuel lines instead of using a plate system.

Helpful (0)

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Customer Reviews (31) Write a Review

Overall Rating

4.9

out of 5 stars

Installation Time:Afternoon

Performance Gain 4.714286 4.7
Fit 4.571429 4.6

no one in the world ever gets what they want, and that is beautiful

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5/5

Installation Time: Afternoon

July 31, 2018

Best bang for your buck.

Pretty straight forward install. I went from running 13.8 with bolt ons and gears to running 12.3 on the 100 shot. Extremely happy with it. I would recommend getting a window switch and nitrous outlet fuel rail adapter.

AdamB

Year: 2001 Submodel: Bullitt

Helpful (1) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
1/5

Installation Time: Afternoon

July 24, 2018

Does not contain proper parts

Fuel rail fitting is not the correct size for my 2000 gt and the inline fitting is also not the correct size as both are too large, kit did not include and wire to run an arming switch nor a switch. Not satisfied

JaylonA

Year: 2000 Submodel: GT

Helpful (3) Thanks for your input!
- Performance Gain 3
  3
- Fit 1
  1
5/5

Installation Time: Afternoon

July 13, 2018

NOZ

Great product for the price. Installation took a couple of hours with the help from your video. Everything you needed was included. Shipping was the fastest 24 hours. Americanmuscle is the best bang for your buck.

GeorgeF

Year: 1998 Submodel: Cobra

Helpful (3) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
5/5

Installation Time: Afternoon

May 09, 2018

Nitrous

Kinda scary at first trying to figure out the instructions. But very simple once you start hooking up the line.

Cawbee

Year: 2002 Submodel: GT

Helpful (3) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
5/5

Installation Time: Afternoon

March 01, 2018

Zex Nitrous

Installed the Zex Nitrous kit on my 2003 Cobra. Overall wasn't too difficult. I did this by myself and wanted it to be perfect so it took most of the day. I probably coulda had it done in half the time if I had help. After install I had a few test runs and tried the 75 and 100 shot. The power was amazing, it felt like I had an extra gear. I would definitely recommend.

Andy03C

Year: 2003 Submodel: Cobra

Helpful (3) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
5/5

Installation Time: Afternoon

August 30, 2017

instant power

this is a very good way to get instant power,this kit is complete with easy to understand instructions,all you need is to get your bottle filled i also have the window switch installed i think you would be happy with this kit

shaker56

Year: 2004 Submodel: GT

Helpful (4) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
5/5

Installation Time: Afternoon

June 30, 2017

SHORTAGE OF NITROUS

this kit is great easy to install follow the video and you could do it double check ur lines to make sure they are on good just know there is a current shortage of nitrous in the states so it's hard to find places that will fill the bottle with nitrous other then that no complaints

Austin

Year: 2000 Submodel: Other

Helpful (3) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
5/5

Installation Time: Afternoon

December 01, 2016

Wow

Let me just tell you that this is a really safe kit! And you won't believe how much power you will gain! Thanks American muscle

Cleangt

Year: 2003 Submodel: Mach 1

Helpful (5) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
5/5
October 16, 2016

Awesome Deal

This is a very beautiful kit. It is a good price for the amount of power it adds.

MustangGuy

Year: 1999 Submodel: Cobra

Helpful (4) Thanks for your input!
5/5

Installation Time: Full Day

August 11, 2015

Good kit for the price

Great kit for anyone looking for a safe easy-to-install Nit roux kit. Obvious power gain! I recommend the bottle heater and Guage as well.

JonR2006

Year: 2001 Submodel: GT St. Louis, MO

Helpful (4) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
- Bang for your Buck 5
  5
5/5

Installation Time: Weekend

May 13, 2013

Great product

Great product.. I picked up 130hp off 100 shot with my tune.. I would recommend this to anyone.

Slade248

Year: 2002 Submodel: GT Canton,NC

Helpful (4) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
- Bang for your Buck 5
  5
5/5

Installation Time: Weekend

March 06, 2013

great for just starting to use nitrous

i have never installed a nitrous kit before but it was pretty simple. the kit comes with everything you need to do it right. if you can run lines and know the basics on wiring don't be afraid of this. its simple. I do recommend getting a tuner that will delay your timing and make sure your car is running as it should. also if you plan on going crazy spraying all the time I would get the right set of plugs.

blake97gt

Year: 1997 Submodel: GT Canal Winchester, OH, USA

Helpful (4) Thanks for your input!
- Performance Gain 4
  4
- Fit 4
  4
- Bang for your Buck 4
  4
5/5

Installation Time: Weekend

February 19, 2012

Really wakes up your 4.6

Really didn't have $ 7,000 for a supercharger kit, so I went with nitrous and havn't seen any taillights since.

FiringOrder63

Year: 2002 Submodel: GT ChannelviewTexas

Helpful (7) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
- Bang for your Buck 5
  5
5/5

Installation Time: Afternoon

January 27, 2012

Easy, clean, fantastic installation

This kit is extremely well done. A major highlight is the flexibility of installation. Everything you need to install the kit is included and then some. It has various fittings, adapters, and hardware to meet any type of fuel supply needs, it also includes all electrical connectors and enough wire to allow different arming switch mounting options. The different nozzles are easy to install making it simple to adjust the size of the shot. The kit includes a tap for threading the nozzle into a metal intake, OR a grommet for installing into plastic intake pipes. This kit is much more complete and much simpler to install than many comparable set ups. The control unit itself is compact, easy to hide or mount, and much cleaner in appearance and installation than other kits. Other kits using mechanical wide open throttle switches are no comparison for the accuracy and ease of the unit that relies on the throttle position sensor signal. The kit did not skimp on braided line, so there is plenty of flexibility with bottle mounting and line routing. My only complaint would be that american muscle did not stress the importance of tuning the vehicle as much as they should. No where in the product description does it mention the need for timing adjustments and proper fuel selection. These are requirements that would taken into consideration by a professional but maybe not by the general public, so please note, even on a modern electronically controlled engine, it is safer to run this kit with a professional tune that delays ignition timing to prevent detonation, it is also necessary to use premium 91 octane or better fuel when running nitrous. Once those requirments are met, this kit offers an easy, clean installation, and exceptional performance. **please note, i could not use the proper language for "timing delay" because it flags the "r" word as inappropriate language.....

alex01Cobra

Year: 2001 Submodel: Cobra

Helpful (29) Thanks for your input!
- Performance Gain 4
  4
- Fit 4
  4
- Bang for your Buck 5
  5
5/5

Installation Time: Afternoon

January 27, 2012

Awesome Product!!

This is some of the best hp you can get for your money! I have boosted my mustang to the next level with this! Easy to install and awesome instructions, overall best thing I have bought for my mustang so far!

Rogier

Year: 1996 Submodel: GT Newburgh

Helpful (5) Thanks for your input!
- Performance Gain 5
  5
- Fit 5
  5
- Bang for your Buck 5
  5
5/5
August 08, 2011

best NOS kit

The Zex kit is awesome. Easy install and works great (WOT). I'd recommend to anyone. Really woke up the Mach 1 with the 125 shot!

mike

Year: 2003 Submodel: Mach 1

Helpful (6) Thanks for your input!
5/5
May 16, 2011

99 gt convertible

this kit is awesome.. and worth twice what AM is asking truth be told. My first experience with n20, i installed it myself and couldnt be happier with the results. I LOVE MY ZEX. I liked everything about this kit and would/have reco'd it to friends. My buddy bought the same kit right after he rode in mine. it did take a little longer to install than suggested, but i was picky about everything and it was my first time. I plan on it taking 2-3hrs to install on my buddies o2. great product.

jerry

Year: 1999 Submodel: GT

Helpful (6) Thanks for your input!
5/5
May 04, 2011

ZEX wet nitros system!

This is a great kit. Comes with everything you need to install. Instalation is straight forward and only takes about 3 hours to do. You can't beat the BANG for the BUCKS that you get from this HOT SHOT BOOST!! I have wanted this kit for quite a while and finally saved my money and so glad that I did...it's sooooo worth every penny! If you looking to add 75 to 125 HP to your pony then get in the saddle and hold on tight!!

Gordon Woollings

Year: 1995 Submodel: GT

Helpful (4) Thanks for your input!
5/5
March 27, 2011

Great Kit

Excellent kit. Everything you need to get started, with comprehensive directions. The selection of jets is nice, 75-100-125 hp. The hardest part by far is mounting the bottle in decent location.

Dom

Year: 2003 Submodel: GT

Helpful (6) Thanks for your input!
5/5
January 16, 2011

zex wet kit

I have done a lot of research and found that a 2v 4.6l will only hold upto 100 shot. I is amazing when it comes into play. I wired My kit through tration control because zex said if tration control came on while spraying your motor is done. I wish that would add something to watch that also. otherwise its a great kit.

jon

Helpful (17) Thanks for your input!

ZEX Wet Injected Nitrous System (86-04 V8)